The welding manipulator can also be called welding column and boom, welding operation frame welding, cross welding, telescopic submerged arc automatic cantilever welding.
This product is used for automatic welding of inner and outer circumferential seams and inner and outer longitudinal seams of marine products in boiler, chemical, pipe making and other industries.
According to the function, it can be divided into fixed welding machine, mobile welding machine and rotary welding machine.
The welding manipulator is mainly composed of operating device, control device, power supply device and process guarantee device. The operating device includes a guide rail, an angle adjustment mechanism, a vertical guide mechanism, a welding gun clamp and a welding gun. The angle adjustment mechanism allows the welding torch to rotate in the positive and negative directions at the center. The control device is composed of an electric control system, which can control the working state of the welding manipulator.
The power supply device is composed of an air cylinder, which is driven by air pressure for power transmission. The process guarantee device is composed of a welding wire guiding mechanism, a welding wire guiding tube and a welding wire guiding nozzle, which can realize the automatic guiding and positioning of the welding wire and guarantee the quality of the welding seam. The welding manipulator can cooperate with the special welding positioner to realize the one-time clamping of the cylinder block, and the two welding guns can weld the left and right sides at the same time, which greatly improves the processing accuracy and production efficiency.
As a welding auxiliary machine, the welding manipulator can choose the welding system according to the user’s process requirements.
The horizontal arm of the equipment adopts frequency conversion stepless speed regulation, and the speed is stable. The machine head is equipped with an electric cross fine-tuning mechanism to fine-tune the welding position. The lifting of the horizontal arm is equipped with a safety device to prevent chain breakage and sliding, and the rotation of the column is equipped with a brake device, which is safe and reliable.
The welding manipulator can also be used with the welding rotator and the welding positioner. The welding rotator and the manipulator can be controlled synchronously. The welding manipulator can also be matched with a special welding positioner to realize the cylinder body clamping at one time, and the two welding torches can weld the left and right sides at the same time, which greatly improves the processing accuracy and production efficiency.
Weld-Max can select the structure according to the user’s needs and support various welding machines, and add auxiliary functions such as tracking, swing, monitoring, flux recovery and transportation.
The unique cross-beam and column cross-section design of the manipulator, stress relief treatment after welding, shape by planing and grinding. Light weight, high strength and good stability. The design of the telescopic arm inside the beam can effectively increase the horizontal telescopic distance of the beam.
The beam lifting adopts AC motor constant speed method, which is stable and uniform and has a high safety factor. With safety anti-falling device.
The beam telescopic, the column electric rotation, and the electric trolley all adopt AC motor frequency conversion stepless speed regulation, constant torque output, stable speed (especially at low speed), quick start or stop, and speed digital display and preset.
The column rotation is divided into manual and electric. The slewing bearing adopts the products of domestic famous brand manufacturers, with high-precision gears, flexible rotation, and manual locking, safe and reliable.
The trolley adopts the standard railway track as the walking track, which is divided into two types: manual and electric. Manual is suitable for light-duty and small-moving manipulators, while electric is suitable for heavy-duty or large-moving manipulators.
Send your message to us:
Post time: Apr-14-2021